services

1.     Supply of all Technical Equipment (from Lubricant Oil, Morning Ropes, Iron Rods, Copper Wire, Wires etc)

2.     Supply of all Safety Equipment (Pyrotechnics EEBD BA OWS Etc)

3.     Supply of All Provisions (Meats, Vegetables, Sweets, Cheese etc)

4.     Fire Extinguishers Supply, Inspection, Maintenance and Refill (Powder/Foam/Co2,Water)

5.     Fire Protection System, Supply, Inspection, Maintenance and Repairs

6.     Breathing Apparatus Supply, Testing, Repair and Cylinder Refill

7.     Hydrostatic – Supply of Water Jacket, Pressure Test for CO2 and Various other kinds of cylinders

8.     Supply and Servicing of all marine communication and electronic systems

9.     Gas Detector Calibration

10.                        UTI Monitor calibration

11.                        Pressure and Temperature Calibration

12.                        ODME/OWS Calibration etc

13.                        Life Raft Supply, Inspection, Re-Inspection and Repair

14.                        Lifeboat – Supply, Annual Inspection and Maintenance

15.                        Supply of Lubricants Oils

 

The primary scope of the Fustglobal Limited has always been to provide operational excellence by meeting the customer requirement in providing a safe and healthy working environment on board the vessel and promoting at all time, a safe environment protection culture.

 


SUPPLY OF TECHNICAL 

1. Supply of Lubricant Oil 

2. Supply of Iron Rods 

3. Supply of Pipe Carbon Steel 

4. Supply of Brush 

5. Supply of Copper Wires 

6. Supply of Gloves 

7. Supply of Welding Electrodes 

8. Supply of Fibre Handle Sludge Hammer 

9. Boiler Suits 

10. Flenge 

11. Hexagon Bolt and Nuts 

12. Catridges Printer and Scanner Heavy Duty 

13. Mooring Ropes 

14. Wire 

15. Oil Spill Dispersants etc

1. INFLATABLE LIFE RAFT 
2 FIRE EXTINGUISHERS 
3. FIXED GAS DETECTOR 
4. PRESSURE TEST OF MEDICAL OXYGEN 
5. PRESSURE TEST EEBD 
6. CALIBRATION OF PORTABLE GAS DETECTOR 
7. CALIBRATION OF PRESSURE CALIBRATOR 
8. CALIBRATION OF TEMPERATURE CALIBRATOR 
9. CALIBRATION OF OWS 
10. CALIBRATION OF ODME 
11. INSPECTION LIFE BOAT 
12. INSPECTION FREE FALL 
13. INSPECTION TOTAL ENCLOSED LIFEBOAT 
14. LINE THROWING APATATUS 
15. FIRE HOSE 
16. LUBRICANT OILS

DESCRIPTION OF EQUIPMENT USED

 

Four (4) major machines / equipment are used by us, namely:

1.     Pressure Compressor – Used for inflating liferafts and lifeboats to measurable capacities

2.     Digital Manometer – Used to measure the internal pressure of liferafts and lifeboats, when inflated.

3.     Bauer Air compressor refilling machines – Used to refill breathing apparatus and emergency escape breathing device cylinders


TRAINING PROGRAMME FOR OPERATORS / TECHNICIANS / INSPECTORS

 

The nature of our job, which covers safety of life at sea, requires constant training of work force.  Our yearly training programme would follow the under listed pattern, while our overseas life raft training is to be done every two/three years abroad depending on the chosen life raft manufacturer.

 

TRAINING PROGRAMME

PERIOD

VENUE

TARGET AUDIENCE

Refresher Course – Servicing of Life raft

1st Quarter

Company Premises

Operators / Technicians

General Safety / Management Course

3rd – 4th Quarter

Local

Inspectors


Liferaft/Lifeboat/Crane Overseas Course

Every two/three years

Liferaft/Lifeboat/ Crane

Manufacturers’

Factory overseas

Operators / Inspectors



QUALITY MANUAL

 

MAINTENANCE AND CALIBRATION OF EQUIPMENT

 

As stated earlier, the three major machines / equipment used by us are:

1.     Pressure Compressor

2.     Digital Manometer

3.     2nos, Bauer Air Refilling Compressors

4.     Dynamometer

 

We ensure periodic maintenance on these items according to their various manuals and annual calibration would be carried out.

 

SUPERVISIONS AND VERIFICATION OF OPERATORS

 

Control units are set using inspectors and technical managers to supervise and ensure that approved operational procedures are complied with.  When defaults are detected, corrective measures are immediately applied and reports of such are made to the Technical Managers/Director.

 

QUALITY MANAGEMENT OF BRANCHES

Branch managers are responsible for the activities in their respective branches; they get reports from their technical managers, Admin/Finance Managers and also through direct supervision and reports directly to the technical Director.

 

JOB PREPARATIONS

 

A)    Record all incoming cylinders and date of last pressure test

B)    If pressure testing is needed, cylinder(s) must be pressure tested

C)    Check face masks and hose line for leakages

D)   Check if refilling machine is in workable condition

E)     Place cylinder to be refilled in bucket of water to reduce temperature while refilling

F)     Connect and check all nozzles and hoses are properly fitted

G)   Refill to required capacity

 

PORTABLE FIRE EXTINGUISHER/FIXED SYSTEMS

A)    Record all cylinders according to their types and sizes

B)    Check physical conditions of cylinder and determine which one needs pressure testing/hydro-testing

C)    Check nozzles/hose/gauges/head caps for defects or physical damages

D)   Check and confirm quality and strength of dry chemical powder and foam chemicals respectively.

E)     Replace chemicals where necessary.

F)     Check CO2 cylinders that needs refilling

G)   Check the CO2 refilling machine is in workable conditions

H)   Connect properly to avoid leakages during refilling

I)       Refill to required capacity

 

LIFERAFTS

A)    Record life raft date of entry to workshop

B)    Record life raft details, owners, vessel name and physical conditions

C)    Open containers for complete inspection of life raft and its accessories

D)   Inflate life raft and carry out all necessary tests

E)     Follow check list as stipulated

F)     Make necessary corrections and replacement and prepare life raft for re-packing

G)   Prepare certificates to show results and all necessary actions taken

H)   Submit certificates for verification and signing

 

LIFEBOATS

The following items should be examined and checked for satisfactory condition and operation

A)    Condition of lifeboat structure including fixed and loose equipment

B)    Engine and propulsion system

C)    Sprinkler system where fitted

D)   Air supply system, where fitted

E)     Maneuvering system

F)     Power supply system

G)   Bailing system

 

RELEASE GEAR

The following should be examined for satisfactory condition and operation after the annual winch brake test with empty boat:

H)   Operation of devices for activation of release gear;

I)       Excessive free play (tolerances)

J)      Hydrostatic interlock system, where fitted

K)    Cables for control and release; and

L)     Hook fastening

 

DAVIT

WINCH

 

The following should be examined for satisfactory condition and operation;

M) Open and Inspect brake mechanism

N)   Replace brake pads if necessary

O)   Remote control system

P)    Power supply system; and

Q)   Winch foundation


DYNAMIC WINCH BRAKE TEST

Annual operational testing should be preferably done by lowering the empty boat, when the boat has reached its maximum lowering speed and before the boat enter the water, the brake should be applied.

 

The five year operation test should be done by lowering the boat loaded to a proof load equal to 1.1 times the weight of the survival craft or rescue boat and its full complement of persons and equipment, or equivalent load.  When the boat has reached its maximum lowering speed and before the boat enters the water, the brake should be applied.

 

Following these tests, the brake pads and stressed structural parts should be re-inspected.

In loading the boat for this test, precautions should be taken to ensure that the stability of the boat is not adversely affected by free surface effects or the raising of the centre of gravity.

 

CRANES AND LIFTING SYSTEMS:

Procedure for Testing and Examining Lifting Appliances and Loose Gear

 

1.     Winches

1.1            Every winch, together with its accessories (including derrick, gooseneck, eye-plate, eyebolt, or other attachments) should be tested with a proof load which should exceed the safe working load as follows:

(a)  If the safe working load is less than 20 tonnes, the proof load should exceed the safe working load by at least 25 percent;

(b) If the safe working load is 20 tonnes or more but not more than 50 tonnes, the proof load should exceed the safe working load by at least 5 tonnes;

(c)  If the safe working load is more than 50 tonnes, the proof load should exceed the safe working load by at least 10 percent

1.2            The proof load should be applied either

(a)  By hoisting movable weights; or

(b) By means of a spring or hydraulic balance or a similar appliance, with the derrick at an angle to the horizontal which should be specified in the certificate/record of the test.

1.3            In the case of sub-paragraph 1.2a, after the movable weights have been hoisted, the derrick should be swung as far as practicable first in the one direction and then in the other and in the case of sub-paragraph 1.2(b) the proof load should be applied with the derrick swung as far as practicable first in one direction and then in the other.

 

2.     Cranes

2.1            Every crane and every other lifting appliance, together with its accessories, other than a lifting appliance referred to in paragraph 1, should be tested with a proof load which should exceed the safe working load as follows

(a)  If the safe working load is less than 20 tonnes, the proof load should exceed the safe working load by at least 25 percent;

(b) If the safe working load is 20 tonnes or more but more than 50 tonnes, the proof load should exceed the safe working load by at least 5 tonnes;

(c)  If the safe working load is more than 50 tonnes, the proof load should exceed the safe working load by at least 10 percent.

2.2            The proof load should be hoisted and then swung as far as practicable first in one direction and then in the other,

2.3            Where a crane with a jib which has a variable vertical operating radius is to be tested, the test should be carried out by applying a proof load in accordance with sub-paragraph 2.1 at both the maximum radius and the minimum radius of the jib.

2.4            Where in testing a hydraulic crane or hoist it is, because of the limitation of pressure, impossible to hoist a load which exceeds the safe working load by 25 percent, it is sufficient compliance with this paragraph if the crane has the greatest possible load applied to it.

 

3.     Loose Gears

3.1            Every item of loose gear should be tested with a proof load in accordance with the following provisions

(a)  If the item is a chain, ring, hook, shackle or swivel, the proof load should be at least twice the safe working load;

(b) If the item is a single sheave pulley block or if a shackle is attached thereto, the proof load should be at least 4 times the safe working load;

(c)  If the item is a multiple sheave pulley block with a safe working load of not more than 20 tonnes, the proof load should be at least twice the safe working load;

(d) If the item is a multiple sheave pulley block with a safe working load of more than 20 tonnes, but not more than 40 tonnes, the proof load should exceed the safe working load by at least 20 tonnes;

(e)  If the item is a multiple sheave pulley block with a safe working load of more than 40 tonnes, the proof load should be at least 1½ times the safe working load.

 

4.     Examination

4.1            After being tested in accordance with paragraph 1,2 or 3, each lifting appliance (including its accessories) and all loose gear should be examined so as to ensure that no part of the lifting appliance or loose gear has been damaged during the test.  For the purpose of carrying out the examinations of a pulley block the sheaves and pins of the block should be removed.

 

5.     Wire Ropes

5.1            Where any wire rope is tested, a sample of the rope should be tested to destruction, and the safe working load should not exceed 20 percent of the breaking load of the sample tested.

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